BLJ In-Situ Solutions was engaged by Farrelly Construction Services (FCS) to support the construction of a new glass recycling plant in Yatala, Queensland. The scope involved precision machining of new pipework that had sustained damage during transport and while stored in a holding yard prior to installation.

Although the pipework was newly manufactured, damage to the flange faces meant it no longer met installation tolerances. With commissioning timelines approaching, FCS required a fast and reliable solution to restore the pipework to specification without replacement delays.

The pipe sizes ranged from 6 inch to 16 inch, all rated to 150lb, requiring accurate and consistent flange machining across multiple diameters.

BLJ completed all machining works in-house, utilising our Mirage 2–24 inch flange facing machine to recondition the damaged flange faces. Each section of pipework was carefully set up and machined to restore flatness and sealing integrity, ensuring compatibility with gaskets and bolted connections once installed on site.

Our technicians assessed each flange individually, accounting for varying damage levels caused by handling and storage. The Mirage flange facer allowed precise material removal across the full flange face, delivering consistent results across all pipe sizes while maintaining strict tolerances.

By performing the work within our workshop environment, BLJ was able to efficiently manage multiple components, maintain quality control, and minimise turnaround time for the client.

The machined pipework was successfully returned to specification and ready for installation at the new glass recycling facility. This approach eliminated the need for costly replacements or extended delays, keeping the project schedule on track.

FCS benefited from a practical and cost-effective solution that ensured sealing reliability across all flanged joints. The project also highlighted BLJ’s capability to support construction and industrial projects with precision machining services for both new and damaged components.

This job was a welcome addition to the workshop schedule and demonstrated the value of having specialised flange facing equipment available to quickly resolve transport and handling damage before it impacts installation or commissioning.