BLJ’s Controlled Bolting Training Course
One of the products we’ve developed for our clients is an Inspection, Assembly and Tightening of Bolted Flanged Connections Awareness course.
This course provides workers with the skills, ability and job knowledge in specialist critical bolting. It demonstrates aspects of hazards, health and safety, guidance and practical exercises for safe use and best work practice
Our training is conducted by Certificate IV Qualified Trainer and Assessor with over 35 years of practical industry experience. The Inspection, Assembly and Tightening of Bolted Flanged Connections Awareness course consists of:
Training courses are available at all BLJ In-situ Solutions locations (Brisbane and Gladstone workshops) as well as all client’s premises on request. We are available to conduct the course in any state across Australia.
The course content can be modified if you require specific topics to be covered for your projects or workplace requirements. The course is capped at 10 participants per day, with a minimum of 6 participants required for the course to be run.
For a full overview of the course content, please download our Inspection, Assembly and Tightening of Bolted Flanged Connections Awareness course structure.
If you have any queries regarding the course or would like us to prepare a specific program to meet your requirements, please don’t hesitate to get in touch with the friendly BLJ team of bolting experts on 07 3245 2203 or complete the form below.
At BLJ In-situ Solutions, we know that the success of your project depends heavily on having access to top-tier bolting equipment. That’s why we provide a comprehensive selection of advanced bolting tools available for hire, designed to meet the exacting demands of your tasks with precision and reliability.
Our bolting equipment hire services are tailored to offer you the highest quality tools suited to your specific project needs. We use a sophisticated online CRM system to monitor and manage our equipment, ensuring we can track and maintain every tool efficiently.
We support a wide range of applications, from everyday maintenance and repair work to major construction and industrial operations. Our inventory features essential bolting tools, including hydraulic torque wrenches, bolt tensioners, and other specialized equipment. Each tool is rigorously tested and maintained to deliver optimal performance and dependability.
What sets BLJ In-situ Solutions apart is not just our extensive range of high-quality equipment, but also our commitment to exceptional customer service. Our expert team is always on hand to guide you in selecting the best tools for your project and to provide support throughout your rental period. Whether your project requires short-term or long-term equipment hire, BLJ In-situ Solutions is the dependable partner you can trust for superior bolting equipment.
With over two decades of experience in the industry, we have curated a comprehensive selection of high-quality equipment designed to meet the diverse needs of our clients across various sectors, including energy, utilities, LNG, construction, renewables, oil & gas, infrastructure, and petrochemical industries.
At BLJ, our expert technicians efficiently and effectively perform mechanical maintenance services both on-site and off-site. If you are looking to keep your mechanical assets operational and at optimal performance, or are interested in hiring matching equipment, contact the BLJ team today!
As a result of our specialised services, BLJ In-situ Solutions has an excellent reputation as a Mechanical Maintenance and specialised Equipment Hire provider. From precise on-site machining equipment to specalised bolt torquing tools, BLJ In-situ Solutions has a solution for every mechanical maintenance project. To learn more about our range of services, take a look at our FAQs below.
BLJ In-situ Solutions carries one of the most comprehensive, dedicated and supported hire fleets. Browse our On-Site Machining Equipment for hire, including flange facing machines, journal lathes, keyway milling machines, magnetic base drills, pipe cutting & weld prep machines, QuickFace flange facers and even spot facing machines.
BLJ In-situ Solutions carries one of the most comprehensive, dedicated and supported hire fleets for use in controlled bolting projects. Browse our Bolting Equipment for hire, including bolt tensioners, flange aligners, flange spreaders, flogging spanners, hand torque wrenches, hydraulic bolt tensioner pumps, hydraulic hand pumps, hydraulic nut splitters, hydraulic tensioner hoses & t-blocks, hydraulic torque pumps, hydraulic torque wrenches, impact sockets and pneumatic nut runners. We also provide controlled bolting training courses to assist you in utilising our bolting equipment hire range.
Controlled bolting is the technique of applying an accurate torque load to a mechanical joint in order to assure joint integrity. Because bolted joints are frequently one of the most prevalent parts in industrial components, the durability of each connection is critical. At BLJ, we have specialised methods for accurately and precisely tightening or loosening bolts in various mechanical applications.
Controlled bolting is essential in industries where secure and reliable bolted connections are crucial. Properly tightened bolts provide better load transfer and stability, enhancing the overall performance of equipment or structures. This can improve productivity, reduce wear and tear, and increase equipment lifespan. By ensuring accurate and consistent bolted connections, controlled bolting helps prevent costly repairs, rework, or equipment damage caused by improper bolt tightening. It also minimizes the risk of unplanned downtime, saving businesses valuable time and money.
Flange Joint Management involves the systematic approach to ensuring the integrity and reliability of flanged connections in industrial piping systems. It includes activities such as inspection, maintenance, and optimization of flange joints to prevent leaks, improve safety, and enhance operational efficiency. Flanged joints are critical components in a piping system and are subject to wear and tear over time, so regular maintenance is crucial. At BLJ, we have specialised methods for accurately and precisely maintaining flange joints to minimise downtime.
Flange Joint Management offers several benefits including helping prevent leaks and associated safety hazards, reducing downtime and maintenance costs, extending the service life of flange joints, and enhancing overall system integrity. Proper management ensures compliance with industry standards and regulations, improves operational efficiency, and minimises the risk of environmental contamination.
Hot tapping is a method of making a connection to an existing pressurised system, such as a pipeline or pressure vessel, without the tank or pipe experiencing downtime. This prevents costly and potentially dangerous hazards while allowing for continued operation.
BLJ’s Hot Tapping services allow for the continued operation of the plant and individual systems while repairs or modifications are being made. This means shutdown time is eliminated, saving you time and money. Hot Tapping also serves as a safe and efficient way of making connections to pressurised systems.
Shutdown services are comprehensive maintenance and repair activities carried out on production-critical assets and infrastructure in various industries. These services involve halting all plant activities to facilitate repairs, maintenance and equipment replacements. Shutdowns are crucial for ensuring plant reliability, compliance with safety regulations, and optimising plant performance.
BLJ In-Situ Solutions personnel are able to complete servicing operations to plant equipment on-site with portable machines to increase plant up-time, safety and productivity while reducing the time, labour and transport costs of assembling and reassembling equipment.
Any issue in the plants equipment can put the project over-budget, especially if items need to be disassembled and transported to be machined offsite. Any project facing this problem needs a fast and reliable solution to get the operation back up and running as quickly as possible. Using BLJ In-Situ Solutions portable machining equipment, our technicians are able to conduct high-quality, precision machining in-situ. This allows significant savings on personnel’s time, plant servicing and traditional maintenance costs.
Our on-site machining solutions are ideal for any plant or construction project which needs quick and efficient in-situ machining services. Field maintenance is the best choice for planned or emergency shut-downs to mill, bore, drill, trepan or any maintenance task where adjustments to machinery are required.
Where traditionally equipment would need to be disassembled and machined off-site in a workshop, our portable machining equipment allows our expert team to conduct work in-situ.
Shutdown services facilitate the onsite maintenance and repair of plant equipment. This includes:
BLJ In-Situ Solutions personnel are able to complete servicing operations to plant equipment on-site with portable machines to increase plant up-time, safety and productivity while reducing the time, labour and transport costs of assembling and reassembling equipment.
Hiring a professional team to perform machining services can be essential in ensuring efficient machining execution and safety compliance during maintenance activities. The knowledgeable team at BLJ possess the expertise, experience, and resources to handle complex projects, optimise maintenance tasks, and minimise operational risks. Their proficiency ensures that tasks are performed precisely and adhere to industry standards, leading to successful outcomes and minimised downtime.